A Stable Coin-sized Helicopter with Enough Lift for Autonomy
K.
Johnson
,
V.
Arroyos
,
S.
Yewondwossen
, and
7 more authors
Science Robotics, Sep 2025
Hovering gram-scale robots offer advantages in safety, cost, and energy harvesting, but practical applications have been hindered by flight instability and extremely limited payload. We present Coin-Copter, a near-gram helicopter with a high-lift rotor and laser-microfabricated flybar for passive stability with sufficient lift to carry a power source and control electronics. Unlike quadrotors or electrostatic-actuated flapping wings, one larger motor avoids unfavorable motor efficiency scaling and the drawbacks of high-voltage systems. The miniaturized flybar and rotor are folded from a single composite sheet, with flexures replicating larger helicopters’ spherical joints. A dynamics model and free-flight tests show that the flybar couples gyroscopic forces to the main rotor’s cyclic angle of attack and teetering angle to stabilize attitude during flight. A small tail rotor controls the robot’s heading. An empirically-derived energy model predicts battery-powered flights up to 10.5 min, and that continuous flight powered by photovoltaics in natural sunlight is possible.